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Balakovo branch of Apatit JSC (PhosAgro Group)

Sulfuric workshop SК‑17, Balakovo, Saratov Region

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Reconstruction and technical upgrade of sulphuric production

2017 – 2019

Full range of engineering works

Chemical industry

FIGURES and FACTS

1 100

Steel structures and gas ducts up to 2.5 m in diameter at the elevation up to 25 m,
tons
50

Large capacity equipment (1,200 tons),
pcs
1 700+

Dismantled steel structures,
tons
1 300+

Dismantled equipment,
tons
400+

Lining,
tons

Facility

Sulfuric workshop SK‑17, Balakovo branch of Apatit JSC, Balakovo, Saratov Region.

Summary

SK-17 upgrade is the final stage of the integrated program to increase the production scope at Balakovo plant.

After commissioning the plant became of the largest sulphur acid producers in Russia. The design output power is 900 thousand tons, and according to the company’s specialists it is not the limit.
Currently the company is defining the optimal loads and then the plant most likely will be able to produce up to 1 mln tons of product per year.

Set of works

Design.
Delivery of equipment.
Construction and installation.
Dismantling and precommissioning works.
Commissioning of the facility.

Completed works

Execution of «turnkey» set of works:

Technical upgrade of the SAO SK‑17 drying and absorbing section, SK‑17 air blowers, installation of a new RKS‑135/4.0‑440 boiler, extruding elements, gas heat exchangers with gas ducts and process pipelines binding and dismantling of the old equipment.
Design, installation, start-up and commissioning, construction works on energy farms (6 kV distribution device DD-73, 10 kV DD-73, transformer substation TS-78), 0.4 kV control room CSP-14 and distribution device and transformer substation (6 kV DD-23, TS-71).