EXPERT IT‑SOLUTIONS IN MRO
FORRA™ is a digital solution for comprehensive optimization of service management, improved equipment reliability and reduced maintenance costs for enterprises and civil facilities of any sphere of activity.
The FORRA™ digital platform was developed based on the extensive experience of UNIVERSAL ELECTRIC subject matter experts in the maintenance of large industrial enterprises.
WHAT IS FORRA?
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OPERATING PRINCIPLES
FORRA™ guarantees full transparency of all business processes of the service and ease of management for the Customer. It provides a wide range of functions for monitoring and analyzing the status of ToIR resources, including statistical data and detailed reporting.
Monitoring and diagnostics
Monitoring and collection of data on the condition of the serviced equipment is performed by in-house operational personnel, with the use of modern diagnostic and control devices and original checklists based on the experience of MRO experts.
Digital certification
NFC tags and unique QR codes identifying the serviced equipment are used to monitor personnel actions, which ensures storage and access to complete information about the unit, including process maps and history of repair actions.
System Integration
The integration of diagnostic tools with a mobile application ensures prompt receipt and automatic transmission of data on the current state of the equipment to the analytical module of the FORRA™ digital platform.
MRO analytics and management
The FORRA™ digital platform master system provides:
- Data analysis and processing.
- Scheduling of service work.
- Automated Documentation.
- Issuance of recommendations to staff.
PLATFORM COMPOSITION
FORRA™ is a scalable and secure solution for service management of enterprises and facilities of any sphere of activity, and FORRA software can be integrated with existing ERP‑systems of the enterprise.
1
Diagnostic tools
Provide readings of key parameters of equipment operation with NFC tags attached:
- Wireless interface.
- Seamless integration with the mobile module.
- Control of movement of operating personnel on all sections of the bypass route.
2
Mobile app
The software is installed on a wearable device such as a tablet, a smartphone or AR glasses.
Core Functions:
- Fixing measurements.
- Filling out checklists.
- Data transfer for the Master system.
3
Server part
Performs the saving and processing of data received from the mobile application and upon requests from the Master System.
Depending on the working configuration of the system and information protection requirements, the server part can be implemented both in the cloud and locally, including on the Customer's protected servers.
4
MASTER SYSTEM
Master System is a specialized software deployed on the server side.
Configuration and composition of the system modules are determined by the nature of the object and specific tasks of the installed version of the FORRA™ platform.
Standard composition of the Master System:
- Data processing module.
- Equipment criticality assessment module.
- Predictive analytics module.
MAIN ADVANTAGES
Modular structure allows to optimize the system in terms of cost and goal/efficiency ratio, ensuring rapid deployment and implementation of FORRA™ complex at the Customer's enterprise.
Prompt diagnosis
FORRA™ includes a wide range of modern portable devices for operational diagnostics and measurements of controlled parameters (current, voltage, temperature, vibration, etc.) of equipment operation by contact and non-contact methods.
Integration with devices
For effective monitoring of controlled parameters of equipment operation, the FORRA™ platform features seamless integration of diagnostic devices with mobile devices of operating personnel using Bluetooth technology.
Predictive analytics
The use of predictive analysis algorithms makes it possible to perform predictive assessments of the state of units based on accumulated historical data, preventing emergencies and equipment failure.
FORRA™. THINKING ABOUT TOMORROW TODAY.
Modular structure
FORRA™ digital platform is a modular structure, which gives the possibility to build up and scale the system, allowing to form the optimal configuration for specific conditions of use and requirements of the Customer.
Data protection
FORRA™- based digital solutions do not require direct access to the Internet, and the entire system can be deployed on the Customer's local servers, ensuring complete confidentiality and protection of information.
Adaptation and customization
As experts in the field of maintenance, we are well aware of the specifics of the work of enterprises in various industries and are ready not only to adapt our existing solutions, but also to customize them for specific Customer tasks.
FORRA™ is about flexible approach..
Russian product
FORRA™ software is developed by a domestic company and registered in RosPatent (Reg. Certificate No. 2021663851), which guarantees access to the most up-to-date information and new software versions, as well as full technical and consulting support during the implementation and further operation of the system.
Relevance and innovation
The FORRA™ digital platform is constantly evolving through the introduction of the latest service technologies and scientific advances in predictive analytics, software solutions, hardware diagnostics and control.
EXAMPLES OF USE
Volkhov Branch of Apatit JSC,
PhosAgro Group
Volkhov Branch of Apatit JSC is an industry leader in Russia in the production of mineral fertilizers and sodium tripolyphosphate.
Project
The FORRA digital platform was implemented in 4 main production departments, with the volume of the serviced equipment fleet exceeding 400 units.
Thanks to FORRA™, more than 800 defects were detected in a timely manner and maintenance costs were reduced.
Based on the results of successful operation, the FORRA™ solution received high marks and recommendations from the company's management and the consulting company Partners in Performance (PIP).
Avelar Solar Technology LLC
Perevolotskaya Solar PP
The Perevolotskaya Solar Power Plant (5 MW capacity, 15 ha area) is the 1st solar power plant in the European part of the Russian Federation and one of 18 solar power plants in the Orenburg region, the leader of solar energy in Russia.
Project
First implementation of a digital MRO platform at a solar power plant.
The project implemented a digital solution for monitoring, diagnosing and analyzing faults, including data accumulation and reports on the status of more than 80 pieces of maintained equipment.
The project was implemented in cooperation with Systeme Electric, and the system was deployed on the Customer's local servers.
Joint Institute for Nuclear Research (JINR)
JINR is one of the world's largest international scientific research centers in the field of nuclear physics.
Most of the transuranic elements were discovered and synthesized here.
Project
The FORRA™ was used for maintenance of engineering communications with a fleet of over 80 pieces of equipment.
The implemented solution consists of a mobile diagnostic module and a maintenance module that allows you to plan and monitor not only equipment bypasses, but also repair and maintenance work.
Implementation Objects:
Pumping stations;
Demineralized water preparation station;
Chillers;
Booster and nucletron rings of the NICA collider.
Ecomilk JSC,
Ozeretskiy Dairy Plant
Ozeretsky Dairy Plant in the Dmitrovsky District of the Moscow Region is a Partner of Ecomilk, one of the largest producers of dairy and sour‑milk products in Russia.
Project
Condition monitoring and diagnostics of equipment of engineering networks and power supply system of the enterprise (over 120 units of equipment) using «FORRA‑Diagnost» module.
First implementation of FORRA™ digital solution at an FMCG enterprise.
Based on the results of the pilot project, proposals were formulated to expand the functionality and scale the system to the main technological workshops of the base enterprise and at the sites in Nalchik and Novosibirsk Cities.
Philip Morris Izhora JSC
Philip Morris Izhora JSC located in Leningrad Region, Izhora Settlement is a modern full-cycle facility of Philip Morris International, a renowned global tobacco brand.
Project
First realization of an automatic system for predictive analytics and in‑depth diagnostics of dynamic equipment within the FORRA™ digital platform.
Key Objectives:
Maintaining the continuity of production cycles by detecting equipment defects at the stage of their inception;
Timely notification of critical defects before equipment shutdown;
Calculation of the remaining life of the equipment.
Completion of pilot tests and scaling the system for vibration diagnostics by both stationary and mobile measuring instruments with deep analytics planned in 2025.